Carrier 58W 58Z 4SM Gas Furnace Owners Manual

58WAV, 58ZAV Induced-Combustion Furnaces Service and Maintenance Instructions For Sizes 045-155, Series 121 NOTE: Read the entire instruction manual before performing any service or maintenance. This symbol indicates a change since the last issue. Index Page SAFETY CONSIDERATIONS 1-2 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE .2 CARE AND MAINTENANCE 2-11 Air Filter Arrangement 2-3 Blower Motor and Wheel 3-4 Cleaning Heat Exchanger 4-5 Electrical Controls and Wiring .6 Troubleshooting .6-11 Unit Wiring Diagram 8 Service Label 9 Troubleshooting Guide 10-11 SAFETY CONSIDERATIONS Installing and servicing heating equipment can be hazardous due to gas and electrical components.

Only trained and qualified personnel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with the unit and other safety precautions that may apply. Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code (NFGC) NFPA No. 54-1992/ANSI Z223.1-1992. In Canada, refer to the current edition of the National Standard of Canada CAN/CGA-B149.1and .2-M91 Natural Gas and Propane Installation Codes (NSCNGPIC). Wear safety glasses and work gloves. Have fire extinguisher available during start-up and adjustment procedures and service calls. Recognize safety information. This is the safety-alert symbol. When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation. A94087 Fig. 1–Model 58ZAV Horizontal ® ama CANADIAN GAS ASSOCIATION A PP R O VED R A94086 Fig. 2–Model 58ZAV Downflow A94085 Fig. 3–Model 58WAV Upflow Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 535-842 Printed in U.S.A. Form 58W,Z-4SM Pg 1 9-94 Replaces: 58W,Z-3SM Tab 6a 8a The ability to properly perform maintenance on this equipment requires certain expertise, mechanical skills, tools, and equipment. If you do not possess these, do not attempt to perform any maintenance on this equipment other than those procedures recommended in the User’s Manual. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN POSSIBLE DAMAGE TO THIS EQUIPMENT, SERIOUS PERSONAL INJURY, OR DEATH. ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE Never store anything on, near, or in contact with the furnace, such as: 1. Spray or aerosol cans, rags, brooms, dust mops, vacuum cleaners, or other cleaning tools. 2. Soap powders, bleaches, waxes or other cleaning compounds, plastic or plastic containers, gasoline, kerosene, cigarette lighter fluid, dry cleaning fluids, or other volatile fluids. 3. Paint thinners and other painting compounds, paper bags or other paper products. A failure to follow this warning could result in corrosion of the heat exchanger, fire, personal injury, or death. Electrostatic discharge can affect electronic components. Take precautions during furnace installation and servicing to protect the furnace electronic control. Precautions will prevent electrostatic discharges from personnel and hand tools which are held during the procedure. These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace, the control, and the person at the same electrostatic potential.